| Customization: | Available |
|---|---|
| After-sales Service: | 1year |
| Warranty: | 1year |
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**Model: ZM-500RK**
**1. Standard Configuration of Fully Automatic Plastic Tray Dust Removal Equipment:**
1. **Infeed Conveyor Belt:** Equipped with anti-static wide belt for conveying
2. **Electrostatic Elimination:** High-efficiency electrostatic ionization bars (2 sets) (High-efficiency blow-type electrostatic elimination bars installed above the inlet and outlet).
3. **Blowing Module:** Equipped with high-pressure centrifugal air knives (5 sets each on the top and bottom).
4. **Dust Collection Module:** High-pressure centrifugal dust collection fan with a pressure of 800Pa and a flow rate of 1,300 cubic meters per hour (1 set).
5. **Drive Motor:** JSCC motor (warranty for two years).
6. **Automatic Material Collection Motor:** JINGJIE/DPS86.
7. **Automatic Height Adjustment Motor:** JINGJIE/DPS57.
8. **Machine Noise:** ≤85dB (measured 1 meter away from the machine).
9. **Compressed Air Consumption:** Maximum air consumption of 0.6m³/min at a constant pressure of 5-6Kg/cm² (dry and clean compressed air).
10. **Speed:** 30 meters per minute (average output: 1,000 to 1,500 pieces per hour).
11. **Control Panel:** Equipped with Xinjie touch screen.
12. **Control System:** Controlled by Xinjie PLC system.
13. **Working Height:** Approximately 800±50mm (horizontal transmission).
14. **Dust Removal Efficiency:** ≥98% (for dust particles larger than 0.5mm).
15. **Maximum Stacking Stroke:** ≤500mm.
16. **Output (pcs/H):** ≥1,000pcs.
17. **Maximum Plastic Tray Size (W×L):** 450×600mm (other sizes can be customized according to customer requirements).
18. **Minimum Plastic Tray Size (W×L):** 200×200mm (other sizes can be customized according to customer requirements).
19. **Maximum Plastic Tray Height (T):** 10-120mm (higher dimensions can be customized if required).
20. **Main Unit Structure:** Made of full aluminum alloy with anti-static powder coating to effectively prevent electrostatic dust collection.
21. **Roller Shaft Material:** Stainless steel + aluminum (with Teflon surface treatment).
22. **Environment:** Clean workshop (Grade 10,000 clean room), Temperature: 25°C±2°C, Humidity: 65%±5%.
23. **Total Equipment Power:** 3.8KW.
24. **Input Voltage:** 380V/50Hz (three-phase five-wire system).
25. **Equipment Dimensions:** L=3,300mm×W=1,000mm×H=1,300mm (±100mm tolerance).
**3. Equipment Performance:**
1. **Dust Removal Efficiency:** Capable of cleaning and dusting up to 20,000 products within 8 hours.
2. **One-Key Height Adjustment:** Simplifies operation by allowing easy product height adjustment.
3. **Automatic Counting:** Allows free setting of packaging quantities for easier dust removal and packaging.
4. **New Air Shower Dust Removal System:** Features 360-degree coverage, high efficiency, and energy saving.
5. **Equipment Workflow:** Manual loading → Electrostatic elimination → High-pressure blowing → High-pressure air shower → Electrostatic elimination → Automatic counting → Cleaning completed → Automatic stacking.
6. **Automatic Stacking Supported:** The entire process can be completed by one person.
**4. Product Introduction:**
1. **Main Function:** Neutralizes the surface electrostatic charge of products, effectively removing dust particles while cleaning the surface.
2. **Dust Removal Method:** Non-contact cleaning, air shower cleaning, and electrostatic dust removal.
3. **Applicable Products:** Suitable for cleaning plastic trays in the electronics industry, plastic products, printing, food products with general requirements, medical-grade plastic trays, and outer packaging products.
4. **Product Advantages:** Enhances product cleanliness, replaces one manual station with automation, energy-efficient, and highly efficient.
5. **Working Environment:** Suitable for ordinary production workshops and packaging clean rooms.
6. **Dust Removal Efficiency:** Capable of cleaning and dusting up to 20,000 products within 8 hours.
7. **One-Person Operation:** Dust removal to boxing can be completed by one person, making packaging easier with fully automatic dust removal.
**5. Product Parameters:**
1. **Input Voltage:** 380V, 50Hz.
2. **Equipment Power:** 3.8KW (optional).
3. **Operating Environment:** 0ºC to 50ºC.
4. **Input Air Pressure:** 0.6 to 0.8Mpa.
5. **Automatic Stacking:** Suitable for electronic trays and other tray products.
6. **Equipment Dimensions:** L3,300×W1,000×H1,300mm (±100mm tolerance).
**6. Cleaning Core Components:**
The 360° rotating high-pressure nozzles are selected to specifically address challenging issues in production and manufacturing, such as dust removal, water blowing, foreign object removal, drying, and electrostatic elimination. This product is particularly suitable for blowing off and cleaning debris, dust, and foreign objects that are strongly adsorbed by static electricity, such as cleaning after PCB cutting and drilling, cleaning after wood floor grinding, cutting, and drilling, cleaning and dust removal in automotive parts processing, and cleaning of surfaces with concave-convex and three-dimensional surfaces.
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